Mast step/foot – epoxy instead of plywood buildup?

<< First  < Prev   1   2   Next >  Last >> 
  • 18 Jun 2021 08:02
    Reply # 10659449 on 10658937

    Matt,

    At least three factors argue against just pouring resin;

    • Expense. All resins cost more than slabs of cheap plywood or offcuts of solid wood
    • Exothermic action. All pourable resins, even casting polyuthane and casting polyester have a limit on thickness that can be poured at once, commonly 10 - 12mm. Exceed that, and the result is fumes, smoke or even fire.
    • Weight. Most resins and fillers are more dense than plywood.

    But a slurry containing something that will soak up heat will work. I've used sand and polyester resin (to bond in iron ballast ingots), but that adds weight. I'd think in terms of a slurry of resin and glass bubbles, not too stiff, just fluid enough to pour out of a bucket and needing just a little smoothing over to a level surface.

    You will still need to build up a socket to house the heel of the mast, and slabs of thick plywood remain the most convenient way to do this. Here again, a pourable resin can be used to advantage, with a tapered mast heel, leaving the socket oversize by 5 - 10mm, coating the mast heel very well with release agent, and pouring resin into the gap after stepping it.


    Last modified: 18 Jun 2021 08:03 | Anonymous member
  • 18 Jun 2021 06:32
    Message # 10658937
    Deleted user

    Regarding keel-stepping a wooden JR mast.

    I've trawled through the files, the forums and Arne's write-ups on the topic.

    The prevailing wisdom seems to be to make a flat platform down in the hull out of a pile of shaped plywood triangular pieces, glassed into place.

    Could the same result be achieved by making a couple of plywood dams, then simply pouring (the appropriate type of) epoxy into the 'hole', then glassing over the top?

    Or even pourable HDPE, if there is such a thing?

    Would epoxy/HDPE handle the compression load any better/worse than plywood?

    Would it be significantly heavier than the plywood method?

    Info: I'm converting my Top Hat 25 to JR. I bought an eight-stave mast from Gary Pick, which I'm sanding and will be painting. I had wanted a tabernacle but I've decided on keel-stepped because a) simpler (for me), and b) a tabernacle would have to be huge (35cm wide at least) and shaped to accommodate the conical shape of the bottom of the mast.

    Matt


    Last modified: 18 Jun 2021 06:33 | Deleted user
<< First  < Prev   1   2   Next >  Last >> 
       " ...there is nothing - absolutely nothing - half so much worth doing as simply messing about in junk-rigged boats" 
                                                               - the Chinese Water Rat

                                                              Site contents © the Junk Rig Association and/or individual authors

Powered by Wild Apricot Membership Software