Dzień dobry, Eric!
Regarding tarpaulins, there seem to be many types and different names. Just look at the website of the store where Paul G bought his tarpaulin: .
I used the cheapest tarpaulin for my current sail, and I want to use the same one for my next sail: .
It cost about 10 euros. I thought it was an HDPE mat coated with LDPE, but now I'm not sure. Unfortunately, the manufacturer (from China) doesn't provide any information about the composition.
I've also read that although tarpaulins are supposed to be identified by color (bluetarp = the weakest and probably made of polypropylene, white = stronger, etc.), Eastern manufacturers don't always follow these rules. Either way, for my needs, the one I'm using (bluetarp) will suffice for now.
Your method (welding) looks interesting. I'm wondering if it would be possible to use, for example, an electric plastic welder with a set of staples, which (the staples) could be used similarly to the soldering tips you use . If they get too hot, you can try using a dimmer.
Since I haven't ruled out using ripstop fabric for some panels, I think I'll have to familiarize myself with a sewing machine, especially since everyone says it's the fastest way to make a sail.
The sail I've used for two seasons so far (an SJR origami with bluetarp) I made quite carelessly, as I glued it together with carpet tape, and halfway through the first season, I used the sewing machine to only touch up a few spots. That's how I know the fabric stuck to the needle.
I must admit that I want to make my next sail according to the rules posted on the forum, so I'm even more nervous about that.
Best regards, Jan.