Annie has explained this several times. Her method is taken from the Gudgeon Brother’s manual on West epoxy. It goes something like this.
- 1. Start with dry-fitting the item with wooden screws.
- 2. Mark the position of the item carefully.
- 3. Remove the item and drill up the screw holes to about double diameter.
- 4. Fill the holes thoroughly with epoxy. If the surface is vertical, I would first brush epoxy resin thoroughly in the holes and then squeeze in thickened epoxy afterwards
- 5. Put the item back into position and drill holes for the screws again. Actually, Gudgeon Brothers recommend using machine screws as wooden screws, that is without using nuts (if the plywood/wood is thick enough).
Anyway, this prevents water from entering the endgrain of the ply.
In hot and humid conditions, it appears to be the only alternative.
Personally I would remove the two screws on one window on Redwing 2 after a couple of weeks of hardening the glue. Then I would just seal the screw holes with epoxy. If the window doesn’t come loose during the next two weeks, I would do the same to the rest of the windows.
No guarantees...
Arne