Scott wrote:
The small cracks in the plywood of the mast partners do not look so small anymore. I am trying to decide if this needs to be fixed right now before I use the rig or if this can wait until next winter for a repair.
I plan to sand, or grind or plane down the wood to remove the paint and then add 6 oz glass cloth and epoxy. Right now it it is plywood, un-thickened epoxy and paint. It seems like that is not good enough.
The small cracks didn't seem to be any sort of a structural issue this past sailing season. But I am sure it is best to prevent water from coming into contact with wood.
I got item number 1 of about 20 checked off my list for the winter. I am confident that sanding the partners back down until I could see my original construction marks, glassing, cleaning the blush, sanding, applying thickened epoxy to some areas that looked like they might be exposed wood, more sanding, a tack rag, a light wipe with acetone and then 4 coats of paint is a solid repair.
I would like to learn to vacuum bag and use release fabric (peel ply?) for a better finish, but there is only so much time in the day. I would also like to repaint the whole deck after seeing how much better it looks with a new finish.